CK-450立磨安装手册.doc

目录 I. 安装步骤 1 1.预埋组件的定位 1 2.基础件的标记及确认 Marking and confirmation of the foundation position 1 3. 安装垫铁Installation of Erection liners 1 4. 减速机、主电机及液压缸底座的安装Installation of Base frame for Reducer, Motor base and cylinder base 2 5.摇臂轴承底座0102的安装 Installation of Arm bearing base frame 01 02 3 6.基础底板及摇臂底座的灌浆 Grouting of base frames and arm bearing base frame 4 7. 减速机的安装Installation of Mill reducer 5 8. 液压缸的安装Installation of Hydraulic cylinder 5 9.进风管的安装 Installation of Wind box 6 10. 磨盘与刮板的组装Assembling of Scraper under the table 7 11. 磨盘与刮板的安装Installation of Table with scraper 7 12. 磨盘衬板的安装Installation of Table liner 7 13. 挡料环的安装Installation of Dam ring 8 14. 楼梯栏杆的安装Installation of Stairs and hand rail 8 15.摇臂及液压缸臂的组装 Installation of Roller arm and Cylinder arm 8 16.磨辊总成的安装 Installation of Roller assembly 10 17.立磨壳体01 的安装 Installation of Mill shell 01 12 18. 导风环和喷口环的安装Installation of Armor ring and Nozzle 12 19.选粉机的安装 Installation of Classifier 13 20. 磨辊摇臂翻入磨内Swing-in of the Roller arm 15 21.摇臂保护罩的安装 Installation of protectors 16 22. 主电机的安装Installation of Main motor 16 23. 液压站和磨辊润滑油站的安装Installation of Hydraulic and Lubrication unit 16 24. 密封风机及风管的安装Installation of seal air blower and piping 16 25. 喷水系统及其管道的安装Installation of water spray unit and piping 16 II.预埋组件的安装 Setting procedure for Anchor frame 17 1. FL+300以下的预埋件Under the level of FL+300 17 2. FL+300以上的预埋件Over the level of FL+300 19 Ⅲ.摇臂轴承基础的灌浆步骤Execution procedure of concrete for RC stand……… 21 Ⅳ.验收内容Inspection record sheet………………………………………………… .22 Ⅴ.安装计划Schedule for installation……………………………………………………… 32 Ⅵ.图纸Drawings ……………………………………………………………………… …33 I. 安装步骤Installation procedure 　　　　(*摇臂基础预埋组件安装步骤请参照第Ⅲ节.) 序号. 内容 备注 1. 预埋组件的固定 1) 在灌浆前，将预埋组件（01,02和03) 的位置按照图纸固定. 2) 具体步骤请参照“预埋组件的安装步骤”。 2. 基础位置的标记和确认 1) 在混凝土基础上根据预埋组件的中心标出立磨以及主电机中心线. 2) Mark the positions of foundation bolts and erection liners.标出地脚螺栓的位置以及安装垫铁的位置 3) Check the height of each foundation using Y-level and steel scale, basing on t