异物预防--培训剖析剖析.ppt

生产中断、维修Line Stoppages, Maintenance Well established procedure Training to personnel Supervision during breakdown Documentation/information of incident to all concerned Make a checklist routine maintenance parts Plant release to be done by a team of Prod./Eng. Q.A. after major MR 清洁工具 Tools for cleaning FB Source - Improper Cleaning Tools FB Source - Improper Cleaning Tools 来源于原材料/包装材料 Raw/Packaging Materials as a Source 来源于原材料/包装材料Raw/Packaging Materials as a Source 原材料的标准 供应商的联络：友好合作、审计、技术支持，帮助他们提高产品质量 收货时检查，及时反馈信息 注意包装的外形 包装材料：损坏的玻璃容器、破损 纸箱无卡钉 来源于返工料 Rework as a Source - I 来源于返工料 Rework as a Source - II 来源于返工料 Rework as a Source - II Establish Control Procedure Train personnel down the line Proper label on rework bags Inspect while tipping. Ensure control in line Proper documentation of rework usage Usage to be traceable i.e. date of rework generation/usage, manufacturing code, %use, etc. 误用产品包装容器 Misuse of product containers - I 误用产品包装容器 Misuse of product containers - II Examples of Housekeeping Gun for Food-grade Lubricant 加工 - 规范 Processing - Practices - II 暴露的生产线/设备 Exposed product line/equipment 加工 - 规范 Processing - Practices - III No Welding of the Sieve Edge The Conveyor with Tearing Edge 加工 - 规范 Processing - Practices - IV Report foreign materials/loose/ missing parts No misuse of product containers/ packaging Clean product containers before use Remove outer cover of material away from process areas Paper sacks and inner plastic bags for raw material to be easy open. No string/ rubber band Bring minute packaging material at usage point 虫害管理 Pest Management - I 控制异物方法 - I Control of Foreign Bodies - Ways - I 控制异物方法 - II Control of Foreign Bodies - Ways - II 预防异物 - 不断改进FB Prevention - Continuous Improvement * * Foreign Body 避免使用百洁布或抹布，以免因松动的屑片脱落带来污染。如果无替换物，应加以监控和记录 使用由耐用塑料组成的刷子来清洗设备表面 正确使用清洁工具，遵守其颜色规范 所有的清洁工具使用后都必须正确贮存、便于干燥(遵循5S ) Avoid the use of green scrubbers or cloth for cleaning in order to avoid contamination with loose pie