3_Supply_Chain_Planning_part2.pdf

Page 1 Agenda Contents Time 1 SCM Supply Chain Planning Introduction 30 Min 2 Supply Chain Planning : Part 1 50 Min Break 10 Min 3 Supply Chain Planning : Part 2 - Production Planning - Material Planning - Distribution and Transport Planning - Sales Operations Planning 45 Min 4 EY Approach and Methodology 30 Min Break 15 Min 5 Project Cases Sharing 50 Min 6 QA 10 Min Page 2 Production Planning Scheduling produce plant, line and SKU level detail production schedule based on the master planning’s guideline. Production Planning: What is Production Planning? Sales Order Master Production Plan Single Plan Material Distribution Planning Order Promising Ordering Input Order Promise Manage Customer ATP Check Supplier Long-Term Material Plan Real Time Order Promise P/O Market Sensing Demand Plan ????? ???? ???? Distribution Plan MRP Material Part G/I Material Requirement Demand Plan Baseline Forecast (Product + Customer) Consensuses Single Demand Plan Demand Manage Master Plan Global Supply Plan SOP Sales/Production/ Supply Plan Production Planning Production Plan (Weekly) Order Production Scheduling (Daily) Page 3 Production Planning: Production Planning RR The Position of production planning and scheduling within the SCM Process Page 4 Weekly Plan Daily plan Detail schedule Production Planning: Planning Scheduling Optimization Production planning scheduling and master planning make closed loop and feasible plan Weekly/Daily Production Plan Line by line detail schedule Sales Prod. plan Real sales order Material availability Capacity Due Date CAPA load Rapid Re-Scheduling ? Weekly Master Plan ? Sales Order ? Rush Order Planning model (Constraint based) INTEGRATION …. BOM Routing ERP u Planning rule policy for optimize production scheduling u Rapid Re-Planning process and system support (Optimized solver) u Master Planning and ERP execution level integration Optimized Production Plan Page 5 Production Planning: Planning vs Scheduling Plant production