AutolivChinaPFMEAGoSeeStandardver.docVIP

Autoliv China PFMEA GoSee (Poka-Yoke Verification)  PAGE 4 of  NUMPAGES 4 1.目的 Purpose - Reduce the risk to delivery defect parts against design requirement to Autoliv Customers and Autoliv 降低递交不合格产品给奥托立夫的客户以及奥托立夫的风险。 - Make sure the PFMEA is a living documents and all actions in PFMEA is followed in production lines 确保PFMEA是一个动态的文件，所有PFMEA中定义的措施都在生产线实施。 - Verify all Poka Yoke is functional and meet the design requirement 验证所有的防错都能按照设计的要求运行。 2.范围 Scope Autoliv: Include all Autoliv China production facilities 奥托立夫：包括所有奥托立夫中国区的生产工厂。 Supplier: Include all Autoliv China suppliers located in China. 供应商：包括所有工厂在中国的奥托立夫中国区供应商。 3.定义 Definition AMG – Autonomous Manufacturing Group AMT – Autonomous Manufacturing Team (cell/line team leader) AMC – Autonomous Manufacture Center PE – Process Engineer PQ – Production Quality MVP parts – Master Verification Parts / Dummy Parts / Master Sample CC – Critical Characteristic SC – Significant Characteristic SQ – Supplier Quality 4.职责 Responsibility PFMEA GoSee Leader: PFMEA现场确认的主导 Autoliv: PE, PQ, or AMC manager 奥托立夫：工艺工程师，生产质量或者自主制造中心经理 Supplier: Autoliv - CSQ or SQ if lead by Autoliv Supplier - Quality Manager or General/Plant Manager 供应商：奥托立夫 – 部件供应商质量或者供应商质量（如果由奥托立夫主导） 供应商 – 质量经理或者总经理/工厂经理 5. PFMEA Go See Steps PFMEA现场确认步骤： Step 1: PFMEA Go See on shop floor 步骤一：在现场进行PFMEA确认 Go to the production line to observe the process in the assembly of the product (e.g. module) – use the attached “Process Analysis Checklist” as a guide. 到生产现场观察产品的组装过程（如：气囊模块）- 使用“过程分析检查表”作为指导。 Review the product PFMEA to each process line by line for the “ Process Analysis Checklist”. 按照“过程分析检查表”的每一行要求，确认每一个生产过程，并与PFMEA进行比较。 Challenge all Poka-Yokes and attempt variations in the assembly that would allow building a bad part at each process step (in addition to the operators doing it, have those less familiar with the process do it too). 验证每一个防错装置，尝试不同的方法确认该过程是否有可能制造出不合格的产品（除了让操作工尝试，加入一些不熟悉该过程的人一同尝试）。 Capture findings by redlining aff