再制造系统大规模定制特性及其三维优化策略.pdfVIP

学兔兔 第45卷第1O期 机 械 工 程 学 报 VO1．45 NO．10 2009年 10月 JOURNAL OF MECHANICAL ENGINEERING 0ct． 2O09 DoI：10．3901，JME．2009．10．132 再制造系统大规模定制特性及其三维优化策略木 曹华军 刘 飞 马家齐 (重庆大学机械传动国家重点实验室 重庆 400044) 摘要：未来再制造产业的发展不仅要求再制造产品在功能、性能上能够达到甚至超越新品，还要求其像新产品一样能适应多 样化个性化的客户需求和快速多变的竞争市场。弓l入大规模定制理论，揭示再制造系统源于废旧零部件回收重用率极大化定 制需求和面向客户多样化个性化定制需求的双向大规模定制特性。基于再制造系统的定制特性分析，建立再制造系统大规模 定制过程框图模型。集成产品再制造与制造过程，提出再制造系统大批量定制化过程三维定制优化策略，三个优化维度包括 产品结构维、再制造过程维、零部件重用维。结合某企业车床及滚齿机床再制造实践，分析并验证大规模定制化优化策略应 用效果。 关键词：再制造 制造系统 大规模定制 机床 中图分类号：TH186 Characteristics of Mass Customization and 3D Optimization Strategy for the Remanufaeturing Systems CAO Huajun LIU Fei MA Jiaqi (The State Key Laboratory of Mechanical Transmission，Chongqing University,Chongqing 400044) Abstract：With the development of the remanufacturing industry,it is required that the function and performance of remanufactured products not only should reach or even exceed that of new ones，but also should adapt to the customers’demands of diversification and individuation and the changeable competition market as new ones．Based on the theory of mass customization，the bi—directional characteristics for mass customization are unveiled，which originate from the maximization of the remanufacturing rate and the c~tomers’demands of diversification and individuation．And further,a mass customization process model for remanufacturing systems is established．By considering the processes of both manufacturing and remanufacturing together，a 3D—customi zation optimization strategy ofmass customization process in the remanufacturing systems is proposed，which includes the product structure dimension，remanufacmring process dimension and part reuse