全检操作指导书.doc

龙口奇正汽车配件制造有限公司 LONGKOU QIZHENG AUTO PARTS CO., LTD. 全检操作指导卡 Full inspection operation guide card T-3208-27-A 1、上盘：查看托盘中的刹车盘是不是待检的型号。仔细检查是否有外观缺陷，上盘是要轻拿轻放，注意不要造成磕碰伤。有缺陷的摆放到不合格品区并做好记录，无缺陷的产品直接放到案板上。 Check disk: Check if the brake rotor in the pallet is the number to be inspected. Look for any appearance defects carefully, worker should be careful not to cause scar. Defective products placed in unqualified area and make a record, no defects products directly put on the worktable. .2、位置度检测：首先检查位置度是否与所检型号相符，将位置度擦净后把带测量销的一面向上平放在案板上；等上盘者将盘上到案板后先检查内安装面、内孔壁、内刹车面是否有缺陷，有缺陷的摆放到不合格区，无缺陷的产品平放到位置度上检验，测量销和定位中孔都顺利通过的为合格产品；使用粗糙度样块检验内安装面粗糙度；不合格的产品摆放到不合格区并做好记录，合格的产品下传到工序。 Inspection of the true position: First, check whether the position accuracy in line with the pat number which should be inspected, then wiping off position accuracy, put measurement pin side up flat on worktable; worker put the rotor on the board should first check if there is defect in the mount surface, the mount inner wall, the inner brake surface , defective products placed in unqualified area and no defects products put on the position accuracy to inspect.Measurement pin and positioning hole inspect right consider as qualified products ,using roughness sample block to test the roughness of mount surface; Defective products placed in unqualified area and make a record , qualified products pass to the next procedure. 3、尺寸检测：测量前先校对卡尺等量具是否合格，不对零、少零件的检具不能使用；按图纸要求的尺寸公差检查各部位是否合格，主要检验部位有：大外圆直径、内孔及内孔各台直径、大孔直径、基准深度、各台阶深度、小外元、槽元圆角及其它深度；不合格的产品做好记录摆放到不合格区，合格的产品下传到下道工序。 Size inspection: First, proofread if the caliper and other measures is qualified before measuring, no fix zero and lack parts measures can not be used; check every part according to drawings dimensional tolerance, main inspection position: outside circular diameter, diameter of mount hole and each platform of mount hole, inside diameter, depth, the depth of every platform, hat outside diameter, round corner and other depth; Defective products placed in unqualif