试产与controlrun教材forpm.ppt

prepared by: joan.h * 一. 基本知識介紹 二. 試產 三. CONTROL RUN BTO (BILL TO ORDER)架構 大量的流水線 大量的訂單(A/M OR FORECAST) 大量的人力 足夠時間的備料 CTO(CONSUMER TO ORDER )架構 時間太短 網上購買 樣式多樣 量少的可憐 不需太多人力 公司運作模式 OEM: Original Equipment Manufacture 客戶品牌,客戶設計,自已生產 (如NEC,DEL) ODM: Original Design Manufacture 客戶品牌,自已RD設計,自已生產 (如聯想,富士通,BBY) 公司運作模式 產品及BU介紹 SBU----(SYSTEM BUSINESS UNIT) PC(CASE KIT )傳統機箱: MUFI,BLUFORD SERVER (如: GROVER,FJ2..) NBU----(NEW BUSINESS UNIT) LCD MTR , IA, BOOK ST (桌上型電腦) 如: 17AE,15VX,FJ,16MATE等) PBU----(PORTABLE BUSINESS UNIT) Note Book ( 8640,SHARK,WEASEL等COB廠產品) 試產與CONTROL RUN 試產: 一般稱為: PIOLT RUN PIOLT RUN 之前的一些測試有時會叫TRY RUN 此都為新產品導入時的試產的叫法. CONTROL RUN: 一般稱為: 控制生產 此為產品於量產中由於某些原因需要做一些受控的試產證明一些決議是及判定一些材料是否符合要求.此產品試完后必需等ECR通過才可正試出貨 NEW PRODUCT PIOLT RUN EVT: Engineer verify TEST(工程師檢驗測試) 一般用MOLDCUP產品,台數薛約10SETS DVT: Design verify TEST (設計檢驗測試) 針對RD的設計做測試檢驗 一般約100SETS左右 PVT: Process verify TEST (小批量生產測試) 主要針對制程及作業員熟習產品用做試產,一般約200----1000左右 NEW PRODUCT PHASE IN FLOW Production plan TW EVT PMM in charge MTC DVT MTC PVT MTC MP RD in charge P/L in charge Transfer Sample BOM data TEST TEST TEST ok ok ok China DVT china PVT China MP ok ok China EVT Product build Make product Insp. Product name make transfer plan Plant all stage date Engineer try A-TEST SAFETY TEST EMI TEST RAD TEST CAD TEST SAFETY TEST EMI TEST CAD TEST RAD TEST EMI TEST SAFETY P/L operate try Technology transfer to P/L engineer P/L operate try RD support MSL PMP RD in charge P/L in charge CAD TEST RAD TEST EMI TEST CAD TEST RAD TEST EMI TEST All engineer study sample PE test study,and make TPI IE study manufacture flow And make MPI Me study Mechanic parts PQE make QII RD support Engineer pre-DVT Technology transfer to p/l First MP pilot run Lead time: one month MSL PLANT TWN PLANT Tooling make stage Tooling final If engineer change, modify tooling Transfer TOOL