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10 Speaker’s Notes: Read the bullet points or ask a participant to read them. 11 Speaker’s Notes: Read the bullet points or ask a participant to read them. 12 Speaker Notes: Read the bullet points or ask a participant to read them. 13 Speaker’s Notes: Cover Slide. The Andon Concept is an important part of Built-In-Quality. Ask: Why? (Answers: because it ensures quality in station. Defects are not passed on to the next process) Uncover Slide. The Andon is also important for Continuous Improvement. It is equipped with smart computers, that tracks data give us important information that helps the organization improve. For example the andon helps us to: accumulate data showing where problems occur most frequently. measure downtime, signaling problem areas show where the workload is not balanced (i.e. team members who are not able to keep up with the line will use the Andon to signal help on a frequent basis) identify and reduce waste 5 5 Improvement Is the Relentless Pursuit of the Elimination of the Enemy - WASTE!! 改进是与消除浪费不断作斗争的过程! Safety 安全 Quality 质量 Cost 成本 Productivity 生产力 Improve 7 Types of Waste Continuous Improvement Culture 七种浪费 改进 When You Climb to the Top . . . 当你爬到山顶时。。。 . . .You Can See the Next Target! 你将会发现下一个目标! Continuous ImprovementCulture Die Change Exercise 更换模具练习 Die Change Exercise Die Change Exercise - Round 1 模具更换练习:第一轮 Objective: Change the die in minimal amount of time. 目的 : 在最短时间内更换模具 Die Change Standardized Work: 模具更换的标准化作业: 1) Remove the (2) nuts. 卸下螺母 2) Remove the (2) washers. 拆下垫圈 3) Exchange the Die (Center Piece). Verify Die is flush at ends. 调换模具(主要工作) 确定模具四角已经对齐. 4) Reassemble. Verify Die is flush at ends. Verify that the nuts are tight. 重新装配 确认模具四角已经对齐 确认螺母正确对位 Die Change Exercise Instructions: 说明: Each person in the group will perform the Die Change once. 工段中每个人都要进行一次更换操作。 A member of the group should time the
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