翻译最终版游标卡尺淬火设备技术方案.doc

二．技术方案 technical scheme 1 成套设备用途： 1 . application of complete plant 本成套设备采用数控定位配合机械手实现游标卡尺两刀口和刀背面的表面淬火热处理。成套设备选用数控转台配合机械手和晶体管高频感应加热电源 ；电源采用国际先进的晶体管变频装置，它将50Hz三相工频电能转换成单相高频电能。该设备应用电磁感应原理置工件于交变磁场中，产生涡流损耗而发热，达到熔炼、透热、淬火等加热的要求。这种加热方式，具有加热速度快、烧损少、劳动强度低、产品质量好等优点 。 1. This complete plant can realize the surface quenching process for the both blade and the back of the blade of the vernier caliper through NC location coordinate with robot arm. The NC rotary table with robot arm and the transistor high frequency induction heating power are chosen as the parts of the complete plant; the internationally advanced transistor frequency conversion device is chosen as the power supply. This equipment places pieces into the alternating magnetic field with the theory of electromagnetic induction, then cause the eddy loss to heat, leads to the purpose of melting, diathermy, quenching etc as required. This way of heating possesses the advantages described bellow: high velocity of heating, small burning loss, low labor intensity, fine quality of production. 2 成套设备组成及性能 2. The component and performance of the complete plant 晶体管高频电源 二台 transistor high frequency power 2 set 高频淬火变压器 二台 high frequency quenching transformer 2 set 输出水冷连接极板 二套 output hydro cooling connecting plate 2set 配套连接电缆 四根 coordinated connecting cable 4 专用数控淬火机床 一台 specific NC quenching machine 1 set 感应线圈 二只 induction coil 2 晶体管高频电源 transistor high frequency power 晶体管高频电源技术参数表： the technical parameter of transistor high frequency power. type IGPS-60/1-100S input voltage 3N-380V，50Hz/60Hz (three phase four wire system ) output power 60KW output frequency 40-100KHZ DC voltage 500V DC current 120A output voltage 450V flow rate of cooling water 6T/h 晶体管高频电源性能: performance of transistor high frequency power 使用条件: service conditions: 1.1 海拔高度不超过1000米。≤ ≥ altitude ≤ 1000m 1.2 环境温度不高于+40℃不低于-2℃。 -2℃ ≤ ambient temperatu