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Introductions of PLC and MCU
A PLC is a device that was invented to replace the necessary sequential relay circuits for machine control. The PLC works by looking at its inputs and depending upon their state, turning on/off its outputs .The user enters a program, usually via software or programmer that gives the desired results.
PLC are used in many “real world” applications. If there is industry present, chances are good that there is a PLC present. If you are involved in machining, packaging, material handling, automated assembly or countless other industries, you are probably already using them. If you are not, you are wasting money and time. Almost any application that needs some type of electrical control has need for PLC.
For example, let’s assume that when a switch turns on we want to turn a solenoid on for 5 seconds and then turn it off regardless of how long the switch is on for. We can do this with a simple external timer. What if the process also needed to count how many times the switch individually turned on? We need a lot of external counters.
As you can see, the bigger the process the more of a need we have for a PLC. We can simply program the PLC to count its inputs and turn the solenoids on for the specified time.
We will take a look at what is considered to be the “top 20” PLC instructions. It can be safely estimated that with a firm understanding of there instructions one can solve more than 80% of the applications in existence.
That‘s right, more than 80%! Of course we’ll learn more than just these instructions to help you solve almost ALL your potential PLC applications.
The PLC mainly consists of a CPU, memory areas, and appropriate circuits to receive input/output data, as shown in Fig. 19.1 We can actually consider the PLC to be a box full of hundreds or thousands of separate relays, counters, timer and date storage locations. Do these counters, timers, etc. really exist? No, they don’t “physically” exist but rather they are simulated and can
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