3-1APQP(上海通用汽车培训教材).ppt

APQP APQP -- 5 steps: 1.Plan define the program 计划和确定项目 2.Product design and development 产品设计和开发 3.Process design and development 过程设计和开发 4.Product and process validation 产品和过程验证 5.Feedback, assessment corrective action 反馈，评估和纠正措施 Product Process Development- 1.0 Plan Define the Program计划和确定项目 Output: design goals; reliability goals; quality targets; Preliminary BOM; Preliminary process flow chart; preliminary listing of special characteristics; any gov, environmental or safety regulations. 输出：设计目标;可靠性目标; 质量目标; 初始原材料和分供方清单;初始过程流程图; 初始特殊特性清单; 政府安全、环保法规等。 Product Process Development- 2.0 Product Design Development产品设计和开发 1.Begins with DFMEA 始于DFMEA 2. Design output shall be result of efforts to simplify,optimize, innovate and reduce waste with: QFD, DFM/DFA, VE, DOE,GDT,DFMEA, Cost Analysis,feedback from testing, production, and the field) 设计输出 3.Design verification ( to ensure design output meet planned design input as defined in phase 1) 设计验证 4. Design reviews (formal document review) 设计评审 5. Prototype build control plan 样件控制计划 6. Finalization of 工程文件 Engineering drawings including CAD data Engineering specifications Material specifications 7. New equipment, tooling facilities (included in overall timing plan)新设备、工装和设施 8. Finalization of special characteristics特殊特性 9.Any new inspection, measuring and test equipment device 检测、测量设备 10. Team feasibility statement(compulsory as per QS9000) 小组可行性承诺 Product Process Development- 3.0 Process Design and Development 过程设计与开发 1.Customer packaging and labeling standards顾客包装和标签要求 2.Review of the current quality management system to ensure its suitability for the prospective product and associated processes质量体系评估 3.finalization of the process flow chart (detect any bottlenecks, such as, material flow problems and manpower). 过程流程图 4.Floor plan layout with an emphasis on minimizing material travel布局图 acceptability of inspection points, control chart locations, vi