德尔福精益制造系统.ppt

COMMON Manufacturing System to Delphi Divisions Vision and Operating Principles Six Interdependent Elements The six interdependent elements provide the basic framework of the manufacturing system. They are the focus of our activities: Developing profound knowledge, planning and implementation, and continuous improvement. 德尔福各分部共同的制造系统 前景展望和运行原则 六个相互依存的要素 六个相互依存的要素构成了该制造系统的基本结构。它 们是我们活动的中心：拓展丰富的知识、规划和实施以 及不断改进。 DMS Objectives 德尔福制造系统目标 Transform Continuously improve our operations to a Quality Network based, globally dominant manufacturer 转变并持续地改进我们的业务从而使其成为基于质量网络的在全球处于主导地位的制造厂商。 Reduce Total Manufacturing Costs 降低总的制造成本 Reduce Customer Response Time 减少对客户的反应时间 Reduce Inventory 减少库存 Reduce Non-Value Added Activities 减少非增值活动 Increase Productivity 提高生产效率 Improve Quality 提高质量 Reduce Structural Costs 降低结构成本 Engage the work force in the process 让员工参与这一过程 Correction Overproduction Material Movement / conveyance Motion Waiting Inventory Processing Waste of Overproduction 过度生产的浪费 Definition: Producing MoreThan Needed Producing Faster Than Needed Waste of Overproduction 过度生产的浪费 Waste of Correction 改正的浪费 Definition: Rework of a Productor Service to Meet Customer Requirements Definition: Any movement of material that does not directly support a lean system. Waste of Motion 动作的浪费 Definition 定义: Any movement of people or machines which does not contribute value to the product or service. 任何对生产和服务没有带来价值的人员或机器的运动。 Waste of Motion 动作的浪费 Characteristics 特点: Looking for Tools 寻找工具 Excessive Reaching / Bending 过度伸展/弯腰 Machines / Material Too Far Apart (Walk Time) 机器/材料距离过远（步行的时间） Shuttle Conveyors Between Equipment to Carry Parts 零件在设备间传送带上的来回传送 Extra 揃usy?Movements While Waiting 等候期间的额外“忙乱” 动作 Waste of Waiting 等候的浪费 Definition: Idle Time That Is Produced When Two Dependent Variables Are Not Fully Synchronized. Waste of Waiting 等候的浪费 Characteristics 特点: Person Waiting for Machine 人员等候机器 Machine Waiting for the Pe