机床排屑器磁性分离器的设计正文.docx

机床排屑器磁性分离器的设计摘要磁性分离技术是一门古老的技术，在200多年前就有磁性物质和非磁性物质分离的记载。在磨削加工中，随着加工精度的提高，高速磨削和强力磨削技术飞速发展，除了选择合理的磨削参数以外，还必须提高磨削液的循环质量。磁性分离器作为一种机床辅机，尚属于一种冷门产品。国内虽有许多厂家生产，但专业厂家并不多。磁性分离器对提高磨削液的循环质量有着非同一般的作用。磁性分离器能够有效去除冷却液中的铁质，无滤材消耗。方便安装，可与其他形式过滤机如鼓式(滚筒式)纸带过滤机、平网式纸带过滤机、真空负压式纸带过滤机等组合使用。本课题主要是应客户和公司要求进行设计,通过对市场上已有的磁性分离器的分析和计算,并对市场上产品优缺点进行了保留和改进，最终设计出一套符合客户使用要求的磨削液循环的净化装置。初步确定分离器的总体结构，机器由减速机、箱体、磁辊、胶辊等几部分组成。通过建模再对其进行分解装配然后进行对比确认，确认准确后再对其进行钣金化以及二维图纸的转换，最后对其进行投入生产。关键词：磁性分离技术，分离器，胶辊式，磁性分离器Magnetic separator conveyor machine designABSTRACTMagnetic separation technology is an old technology, 200yearsagohavemagnetic material and non-magnetic material separating the records. In the grinding process, along with the improvement of precision, high-speed grinding and grinding technology rapid development of strength, in addition to choose the right grinding parameters, it also must improve the quality of grinding fluid circulation. Magnetic separator, as a machine auxiliary, yet is a popular product. Although many domestic manufacturers, but not many professional manufacturers. Magnetic separator to improve the quality of the cycle of grinding fluid has unusual role. Magnetic separator can effectively remove the iron in the coolant, no filter consumption. Easy to install, as with other forms of filter drum (drum) tape filter, flat filter net-tape, vacuum-type filter such as tapes used in combination.The main subject of customer and company requirements should be designed, already on the market through the magnetic separator the analysis and calculation, and the advantages and disadvantages of the product on the market to retain and improve the final design a line with the requirements of customers Cycle of grinding fluid purification device. Initially identified the overall structure of separator, the machine from the reducer, box, magnetic roller, roller several components. Its decomposition by modeling and then compare the assembly and then Yes to confirm the accuracy of its sheet metal and then, and