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Application Note AN-1024
Flyback Transformer Design for the IRIS40xx Series
Table of Contents
Page
1. Introduction to Flyback Transformer Design 1
2. Power Supply Design Criteria Required 2
3. Transformer Design Process2
4) Transformer Construction 9
4.1) Transformer Materials10
4.2) Winding Styles 12
4.3) Winding Order12
4.4) Multiple Outputs12
4.5) Leakage Inductance 13
5) Transformer Core Types 14
6) Wire Table 16
7) References 17
8) Transformer Component Sources17
One of the most important factors in the design of a flyback converter power supply is
the design of the transformer. The main advantages of the flyback circuit are cost,
simplicity and the ease of adding multiple outputs. Flyback topologies are practical and
lowest cost for systems up to 100W. Flyback transformer design is a somewhat iterative
process, due to the number of variables involved, but it is not difficult, and with a little
experience can become a quick and simple process.
APPLICATION NOTE AN-1024a
International Rectifier • 233 Kansas Street El Segundo CA 90245 USA
Flyback Transformer Design For The IRIS40xx Series
By Jonathan Adams
TOPICS COVERED
Introduction To Flyback Transformer Design Wire Table
Power Supply Design Criteria Required References
Transformer Design Process Transformer Component Sources
Transformer Construction
Core Types
1) INTRODUCTION TO FLYBACK TRANSFORMER DESIGN
One of the most important factors in the design of a flyback converter power supply is the design of the
transformer. Although we call it a transformer it is not
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