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Drug substance crystallisation in pharmaceutical
development:
key stage for the control of physical properties
Myriam Hassoun , Patrick Dorion, Benoit Robert, Magali Sautel, Ante Krstulovic
Analytical Sciences Department
Sanofi-Aventis Research 5, rue Georges Bizet 9 1160 Longjumeau (France)
Knowledge and control of the properties of powders is essential for the
development and manufacture of a pharmaceutical product. This
concerns not only the bioavailability of the drug substance, but also the
effects of mechanical properties on the manufacturing process of the drug
substance and drug product. The first and the key stage is the control of
the crystallisation process of the drug substance. A full understanding of
crystallisation processes and their impact on the properties of a drug
substance − particle morphology and size, purity and physical stability −
will serve to improve the crystallisation process as well as to control
phenomena such as agglomeration and polymorphism. Several
illustrative examples will be presented.
1 Effect of the crystallisation process on particle size and
morphology
1.1 Notions of crystallisation
All processes of crystallisation begin with the creation of a
supersaturated state, which can be attained in different ways [2]. Under
local fluctuations of concentration in a given solvent at a specific
temperature, a cluster appears (nucleation), which may or may not reach
a critical size. If the critical size is achieved, the cluster will develop into
a stable germ by adjunction of solute molecules; this phase is the
crystalline growth step. By the end of the growth stage, one can obtain a
crystalline
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