DPECO质量目标.ppt

1 EV_CODA, Quality Target EV_CODA 质量目标 07 Mar. 2011 Prepared by DPECO QA Audit Index 指数 HF3_EV_CODA Target 目标 Remark Performance Target 性能目标 0-60MPH : 10 seconds, 45-65 in 5 seconds Reliability / Durability 可靠性/耐久性 10 years / 100,000 miles Functional Warranty 质保 3 years / 36,000 miles (Battery - 8 years / 100,000 miles) Corrosion 腐蚀 5 years / 50,000 miles Laws Regulation Requirement 法规要求 FMVSS Compliant with all regulations Safety (crash) 安全性（撞车） 5 Star rating (NCAP) Emission 排放 0 Environment Restriction NVH (Drivers outer ear) NVH(驾驶员外侧耳） 84 dB (A) at 60 MPH (smooth road), 92 dB (A) at 40 MPH (coarse road) CODA Requirement JDPA IQS (JDPA 8-Categorys) 80 PPH Camry Target JDPA APEAL 汽车性能、运行和设计研究 775 Index Camry Target JDPA VDS 153 PPH Camry Target Air leak 漏气 150 CFM (Cubic Feet per Minute) 1. CODA Quality Target 1-1. CODA Quality Target for US Market 2 Quality KPI 质量KPI (Key Performance Indicator) (关键业绩指标) HF3_EV_CODA S PPV P SOP SOP+3 Remark OK ratio of new Parts (%) ★ 新件合格率（%） 257 panels 70% 85% 90% 95% 100% Appearance Quality (Score) 外观质量（分数） 610 400 300 300 200 Die Tooling off ratio (%) 模具全工装率（%） 50% 100% 100% 100% 100% 2. Each Shop, Quality Target 各车间质量目标 2-1. Press Shop, Quality Target in Each Stage 冲压车间各阶段质量目标 ★ : Must 必须 3 Quality KPI 质量KPI (Key Performance Indicator) (关键业绩指标) HF3_EV_CODA Batch5 TTO S1 SOP SOP+3 Remark Press panel accuracy O.K ratio (by checker) 85% 92.5% 95% 97.5% 100% Welding strength O.K ratio ★ (by destructive test) 75% 80% 85% 95% 98% BIW Accuracy(CMM) ★ 75% 80% 83% 85% 87% Gap Flush O.K ratio 80% 82.5% 85% 90% 95% White body audit 800 600 500 400 400 C/Audit (Score / DPV) 客户评审（分数 / DPV） 235/29 164/20 66/10 26/5 10/3 2-2. Body Shop, Quality Target of Each Stage 车体车间各阶段质量目标 2. Each Shop, Quality Target ★ : Must 必须 4 Quality KPI 质量KPI (Key Performance Indicator) (关键业绩指标) HF3_EV_CODA S PPV P SOP SOP+3 Remark Criterion 标准 Coating thickness (㎛) ★ 涂层厚度 ED-COAT 电泳 18~32 ← ← ← ← Primer 底漆 30~40 ← ← ← ← Base 面漆 10~20 ←