伟世通分层审核培训资料资料.ppt

LPA Training Revision 2 (February 2007) * PLAN策划 Form a team to develop the checklist 组成工作小组制定计划 The team shall be Cross Functional : 工作小组成员来自以下职能部门: Manufacturing, Quality, Engineering, Maintenance, etc… 生产、质量、工程、维护….等 The team shall be multi-level: 工作小组成员应来自各个层面： Managers, Supervisors, Inspectors, Operators 经理、主管、审核员、操作工 LPA Training Revision 2 (February 2007) * 1st Layer of Management LPA Checklist LPA检查清单管理第一层次 ? Yes是 No非 N/A Immediate Reaction迅速的反应计划 Date Closed关闭日期 Plant Specific Issues:工厂重点关注： ? ? ? ? ? ? ? ? ? ? ? Is Assembly Operator at Station 30 crimping part properly? (example) ? ? ? ? ? ?装配操作工在第30工序的卷边操作是正确的吗？（举例） ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? Process/Operator Checks:过程操作工检查： ? ? ? ? ? Are Operators following posted work Instructions at all stations? ? ? ? ? ? Are all operators following the process flow? ? ? ? ? Is the process following the Control plan? ? ? ? ? Are control plan checks being followed? ? ? ? ? Is the control plan linked to the PFMEA and Flow Chart and vice versa? ? ? ? ? Are the operators aware of Quality Alerts? ? ? ? ? Are Quality Alerts easily identified? ? ? ? ? Is the Quality Alert current? (Expiration date -30 days) ? ? ? ? Is Versatility/Training Matrix current? (Check All) ? ? ? ? Are all operators trained to perform the job they are doing per vers matrix? ? ? ? ? HOUSEKEEPING:事务 ? ? ? ? ? ? ? ? ? ? ? Are parts in their proper location? (In process or work in progress) ? ? ? ? ? Are operators working at the proper line speed (not ahead)? ? ? ? ? Are purchase parts at the area appropriately labeled and in their own containers so as not to cause mixed/wrong stock? ? ? ? ? Are there “spare fasteners” lying on the floor? (Possibly indicating a process/engineering problem and which may also lead to “bonus parts”) ? ? ? ? Are nonconforming parts tagged? ? ? ? ? Is the repair area clean and organized with minimal repairs and scrap? ? ? ? ? Are end items in their proper storage locations? ? ? ? ? TEAM B