中英文 精益生产学员手册.ppt

员工参与 Employee Involvement 消除浪费 Eliminate Waste 快速换产 Quick Production Shift 小包装 Small Packaging 小批量 Small Quantities 柔性生产 Flexible Production 简化 Simplification 5S 目视控制 Visual Control 标准化作业 Standardized Operation 精益思想 Lean Thinking 准时化生产 JIT Production 同步生产 Synchronized Production 均衡生产 Level Production 拉动系统 Pull System 自动化 Automation 防错装置 Poka Yoke 自动停机 Automatic Shutdown 全面质量管理 Total Quality Management 持续不断改进 Keep improving without interruption 供应商伙伴关系Supplier Partnership 问题意识 Awareness of Issues TPM 消除浪费，降低成本、提高质量、保证交期， 获取利润Obtain profits by eliminating waste, reducing costs, improving the quality and ensuring the delivery date. 精益思想 Lean Thinking ?消除浪费 ?Eliminate waste ?持续改善 ?Continuous Improvement ?问题是机会 ?Issues are opportunities ?简化 ?Simplification ?员工参与 ? Employee Involvement P.33 持续改善 Continuous Improvement 一个单位库存量 One Inventory Unit 批量Batch 准备作业 Ready for Operation 产品及制程品质 Product and Process Quality 与其他部门沟通 与供应商沟通 与客户沟通 Communication with Other Departments Communication with Suppliers Communication with Customers 纸上作业 Paper Work 材料搬运 Material Handling 移动距离 Movement Distance 运输成本 Transport Costs 零件数目Number of Parts 持续改进 Continuous Improvement 70 前置时间 Lead Time 产品出货频率Product Shipment Frequency 供应商数目 Number of Suppliers 预防性维护Preventive Maintenance 制程和人员的弹性 Flexibility of Processes and Personnel 预测正确性 Forecast Correctness 计划正确性 Plan Correctness 排程穩定性 Scheduling Stability “跨出了第一步，才有可能持续改善” “Only when the first step has been taken the continuous improvement can be achieved.” 脚踏实地：每天小进步 Down to earth: make small progresses every day 着眼未来：有一天成大器 Look forward to the future: turn out something some day. P.34 现场哪些需要改善 What needs to be improved on site? 我们的敌人： Issues to Be Avoided by Us: 浪费 Waste 超负荷 Overload 不均衡 Unbalancing 低效率 Low Efficiency 强制工作 Compulsory Labor 71 精益思想 Lean Thinking ?? 问题是改进的种子！ Issues are the seeds for improvement. ?? 问题是积极的机会！ Issues are positive opportunities. ?? 如果没有问题，则有些事情就不对了！ If n