XX机床断刀检测设备方案书.docx

VMP-23A友佳立式加工中心断刀检测系统机床品牌：友佳机床型号：VMP-23A操作系统：法兰克刀库形式：盘式刀库1.断刀检测系统项目产品名称及型号单位数量单价金额备注1PCS-100断刀检测系统套1品牌：PMT 日本合 计货期2-3周建议型号PCS-100断刀检测系统包含：控制单元线缆（可选）探头探针具体参数PCS-100断刀检测器破损检测器破损检测系统 Uni-body Design for Ultimate Sealing一体成型机身工艺，高密封设计Shaft-Direct Drive (Without Gear Box)轴直接驱动式，不带齿轮箱Set Bolt固定螺栓Adjust Ring for Swing Angle旋角调整环V Cup SealV型密封Needle Cap (To be mounted or removed by the set screw)针帽，可通过固定螺丝进行装卸Needle Length Std: 140mm Long Needle: 200mm Max.探针长度，标准：140mm，最大：200mmFlat Wand (Option) 110mm (L) 3mm (W)防护杆（选装），长110mm，宽3mmCarbide deposited 针表面超硬化处理探针摆动摆动角度5-175°电机驱动直接驱动式直流电机工作电压直流24V最大电流250mA运行温度0-55℃1. Contact Sensor PCS-100 with Needle Assembly接触式传感器/探头PCS-100以及探针配套装置Contact sensor PCS-100Rotation angle can be set and/or changed flexibly CW or CCW, in the range of 5° to 175°.可通过设置或者更改旋转方向来调整旋转角度，调整范围为5°到175°.Setting CW or CCW on the control unit depends on where the sensor/needle is set, and which one could achieve the nearest contact to the tool.在控制器上操作，并据传感器探针的位置和就近被测工具的原则来调整旋转方向Contact pressure of needle (speed of needle swing) can be changed in 3 steps by the switch of control unit. The lowest swing speed is ideal for the small dia. of tools. Up to about 0.4mm dia. of tools can be detected.只需要三步即可在控制器上调整探针的接触压力（探针旋转速度），最低旋转速度适合测小尺寸的被测工具，最小测量工具尺寸为0.4mm。Swing speed of the needle can be selected in several steps. It can help to minimize the cycle time of machining.探针旋转速度只需要遵循几个步骤操作即可进行选择，这样能有效地缩短机器加工周期2. Control Unit SCU-100SCU-100控制单元OK outputIf a tool is detected, OK relay outputs a momentary or latch signal. Green LED illuminates.当被测件被检测到良好，继电输出一个瞬间信号，绿LED灯亮起。FAULT outputWhen a broken tool condition is detected, FAULT relay outputs a momentary or latch signal Red LED illuminates.当检测到破损件时，瞬间发出一个故障信号，红色LED灯亮起System FaultA system Fault signal outputs at Fault relay when在以下情况会发出系统故障信号：The sensor malfunction.传感器故障The sensor direction setting and the CW/CCW switch setting are opposite.传感器方向设置和正反旋转方向转换设置错反There is a short or disconnection at the sensor cable传感器