工程技术部品质目标达成报告（3月）.pptx

业立全五金制品（深圳）有限公司工程技术部品质目标达成报告（2011年3月）王绍康2011年04月15日YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司目标：1，故障停机率保持在0.3%以下 2，机台保养100% 3，故障维修合格率99.5%2011年03月 实际上班 23天 机台总数 塑胶29台 五金24台故障停机总时间×100% = 故障总停机率总机台数×24H ×实际上班天数机台维修合格率 = 故障维修合格总次数 / 故障总次数 × 100% YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶总体故障停机率上月0.16%本月0.06%故障停机总时间（10.4H）×100% = 故障总停机率总机台数（29）×24H ×实际上班天数（23）YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶机台故障停机一览表NO.设备型号故障原因维修时间更换配件190T机械手故障0.5无需290T马达转动异常4轴承6208 6309 6205油封NOK 394976355T3机械手故障1UN2803集成电路2块455T3背压阀漏油2油封10*8 2个555T3干燥机温度异常0.333无需655T3电箱门锁坏0.333电箱锁1个755T2开模异常1继电器1个855T1漏电跳闸1￠35*25电热1个955T1漏电跳闸1￠35*25电热1个1055T1电箱门锁坏0.15电箱锁1个1155T1机械手机座断裂2无需1250T2射胶油缸漏油20令95.80油封40 1个NO.设备型号故障原因维修时间更换配件1250T1温度异常0.15无需1325T2烤料桶螺丝滑牙1攻牙配螺丝1415T6机台漏油0.5无需1515T5电子尺故障1烧焊，无需1615T3安全门故障1.5无需1715T3模板不退1.5无需1815T2射嘴发热圈坏0.25￠28*30电热1个1915T2二段温度异常2无需2015T2运转中自动停止0.5无需2115T1顶针顶出故障1螺丝22120T一段温度异常1￠35*25电热10A保险1个YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶机台故障原因总体分析单位：H 、次比较大的故障： 90T马达转动声音异常YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶故障机台停机次数对比故障维修合格率：100%YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶故障机台停机图表分析单机故障停机目标上限：1.656H单位：H红色数据：超出单机故障停机目标绿色数据：未超出单机故障停机目标单机故障停机目标上限 = 24H ×实际上班天数（23）× 机台故障目标率（0.3%）YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶机台保养一览表NO.机台型号日 期12345678910111213141516171819202122232425262728293031115T1√√√√√√√√√√√√√√√√√√√√√√√215T2√√√√√√√√√√√√√√√√√√√√√√√315T3√√√√√√√√√√√√√√√√√√√√√√√415T4√√√√√√√√√√√√√√√√√√√√√√√515T5√√√√√√√√√√√√√√√√√√√√√√√615T6√√√√√√√√√√√√√√√√√√√√√√√715T7√√√√√√√√√√√√√√√√√√√√√√√815T8√√√√√√√√√√√√√√√√√√√√√√√915T9√√√√√√√√√√√√√√√√√√√√√√√1015T10√√√√√√√√√√√√√√√√√√√√√√√1115T12√√√√√√√√√√√√√√√√√√√√√√√1225T1√√√√√√√√√√√√√√√√√√√√√√√1325T2√√√√√√√√√√√√√√√√√√√√√√√1425T4√√√√√√√√√√√√√√√√√√√√√√√1525T5√√√√√√√√√√√√√√√√√√√√√√√YELIQUAN HARDWARE PRODUCT (SHENZHEN)CO.,LTD.业立全五金制品（深圳）有限公司塑胶机台保养一览表NO.机台型号日 期