年产40万吨二苯基甲烷二异氰酸酯项目C255区域焚烧炉耐火衬里施工方案.docx

目 录Content一、工程概况General2二、编制依据Reference12三、施工准备Construction Preparation13四、材料验收 Equipment Material Inspection14五、焚烧炉炉墙砌筑要求 masonry requir ement15六、施工程序 installation procedure19七、质量控制措施 Quality Control Measures45八、安全施工措施 Safely construction measures49九、人力计划 Manpower Plan59十、浇注料施工说明 Castable installation instruction................................................59十一、胶泥使用说明Plaster Instruction……………………………………………59一、工程概况General本方案适于巴斯夫聚氨酯（重庆）有限公司年产40万吨二苯基甲烷二异氰酸酯（MDI）项目C255区域焚烧炉耐火衬里的施工。焚烧炉高8570mm，筒体内径为3200mm，高温段施工后筒体直径2480mm；下部施工后筒体直径2520mm。本体耐火衬里均为多层衬里结构，在焚烧炉安装结束后在现场施工。 This procedure stipulates the refractory installation for chamber, it with height of 8570mm, the diameter of high temperature part is2480mm after installed and the diameter of low temperature part is2520mm, the refractory is a multideck and complicated and should start it after the shell installed. 二、编制依据Reference1、项目《焚烧炉系统结构图》及施工图纸 2、GB50211-2004《工业炉砌筑工程施工及验收规范》 3、GB50309-92《工业炉砌筑工程质量检验评定标准》 4、HGJ211—87《工业炉砌筑工程施工手册》 5、SH3534-2001《石油化工筑炉工程施工及验收规范》 6、HG/T20543-2006《化学工业炉砌筑技术条件》 7、GB10325-88《耐火材料的保管、堆放、运输及验收规范》8、材料厂家编制的《焚烧炉本体耐火衬里施工方案》三、施工准备Construction Preparation1、人员的准备：工程开工前，根据施工进度计划落实施工人员，并针对本项目进行相关的安全、质量等技能培训。Manpower mobilization: make sure construction manpower according to construction process schedule before the opening of project, and carry out relevant safety, quality and others skills training to the manpower of the project.2、施工机械设备的准备：工程开工前，对工程所需的机械进行清点、检查、落实，并对机械的性能、状况按照现场规定进行检查。Construction equipment preparation: count, check, make sure all the needed machine to the project before project opening, and make site inspection to the capacity and condition of the machine.3、图纸的准备：工程开工前，在业主、管理公司的协助下落实施工图纸的到位情况，对图纸设计文件规定的标准规范的适用性。Drawing preparation: make sure the drawing delivery condition under the coordination of Owner/TMDI before project opening and applicability of the standard specification made by drawing design document. 4、物资材料的准备：工程开工前对所用材料进行逐一落实，并做好物资的储备工作。Material preparation: check th