TPM管培训课件.ppt

Equipment - Common Problems 设备- 一般问题 Hydraulic/Pneumatic lines fittings leak水路/气路泄露 Grease fittings are dry not labeled喷油器无油或者没有标签 Oil reservoirs are not changed frequent enough不经常更换油库. Pump motors are coated with dirt oil film泵发动机的表面覆盖着污物和油污 Air/oil filters are not changed often are very dirty Electrical cabinet fans are coated with dirt/dust电柜的排风扇表面粘满了污垢和灰尘. Gauges are hardly used, dirty and not labeled量具几乎不能使用,而且表面有污痕没有标签. Electrical connections are loose wires are damaged电器开关松动或电线损坏 Coolants are not at the proper concentration Bolts nuts are loose螺钉和螺栓没有旋紧 Guards/shields don’t contain chips cutting fluids 75% of All EquipmentBreakdowns Have 2 Major Causes!75%设备停机主要有2个主要原因 1. CONTAMINATION污染物 2. LACK OF LUBE缺少润滑油 OEE : An Index of Efficiency The slide maps out what you doing in Shine. We are taking the current condition of the equipment, looking for problems on it, fixing those problems so that we Improve its performance. Some visuals to guide people what to look for, and what is considered a problem. As you set in order, you need to also apply visuals to identify where you are putting things. You want the area to stay organized and not regress back to the initial current state. Use shadowboards, lines, labels, colors, or other visual techniques for this step. TIP:This is important do not try to shortcut this step! Note: This is just a nice hook slide that captures clearly how TPM is directly tied to Machine Stability. A fundamental tenet of TPS foundation of Stability. Here we begin to look at the types of expectations of responsibility that are part of this process. Much of what is being asked of the operators is to do the preventive maintenance, and the support areas will do the predictive and breakdown maintenance. (The theory here is that if you are dedicated to your preventive maintenance, your level of breakdown maintenance will decrease, which will allow your support staff to spend more time on predictive maintenance, which will further decrea