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Mould Qualification record sheet of Energy Bottle120 ml. Mould Qualification Result: Mould Qualification record sheet of Energy Cap100/120 ml. Mould Qualification Result: Mould Qualification Report of Energy Bottle 120 ml. Mould Qualification Report: Mould Qualification Report of Energy Cap100/120 ml. Conclusion How important “Mould Qualification” is; Mould would provide the pkg. that is close to our target The mould and moulding process are repeatable and reproducible Potential problems in mould and moulding process can be identified and solved How to conduct Mould Qualification appropriately and understand the statistic tools used in Mould Qualification How to analyze the outcome from the software Energy Mould qualification : Share learning- 100 ml/120 ml cap and bottle - 50 ml cap and bottle Energy Mould qualification : Share learning- 100 ml cap and bottle Energy Mould qualification : Share learning 120 ml Bottle + cap 1.Low Cap retention/ Cap come out after drop test.(Pilot mould) 2. Lid Opening force is lower than specification. (Pilot mould) 3. The plug seal OD on cap cavity # 8 was out off the specification.(Production mould 16 cavity) Caused : The design of bottle neck part and cap 1. Low Cap retention/ Cap come out after drop test.(Pilot mould) Action on Bottle part:Changed the neck profile and increase the T dimension Original Modified Changed the T dimension from 17.65 to be 17.95 mm. Action on Cap part:Changed cap design from 1 rib support to be 3 ribs support triple ribs Original Modified Single rib Action on Cap part: Increase the snap bead 0.1 mm per side Cap snap bead Original Modified 2. Lid Opening force is lower than specification. (Pilot mould) Caused : The seal bead is not big enough Action on Cap part: Increased the seal bead diameter 0.025 mm per side 3. The plug seal OD on cap cavity # 8 was out off the specification.(Production mould 16 cavity) Action on Cap Mould : Checked the core sleeve for all cap cavities and foun
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