上海通用汽车GMS手册.ppt

Short Lead Time 缩短制造周期 Small Lot Packaging - Part Presentation 小批量包装 -- 零件的供给 Lean Flexible Linefeed Device 精益灵活的分行装置 Gravity Feed Devices Support FIFO Strategies 重力自流式装置支持先进先出策略 Material is presented based upon the operators’ needs 基于操作者的需求供给物料 Small lot containers allow more presentation possibilities 小批量包装的料箱可以供应多种物料 Short Lead Time 缩短制造周期 Ergonomic Assist Devices 人机工程辅助装置 Parts are within operator reach when needed 需要时，零件在操作者可获取范围内 Ergonomic stress is reduced by using aprons, specialized carts, lift or turntables, and other devices. 使用围裙、专用的推车、升降机或转盘，以及其他设备来减轻人机工程的压力。 Short Lead Time 缩短制造周期 Overhead Tray Application 顶部料盘的应用 Close to installation point 接近安装点 Walk time reduction 减少走动时间 Inexpensive presentation device 廉价的物料供给装置 Floor space freed up 释放场地空间 Dolly with Flip-Up Trays 可上翻料盘的推车 Easy pick part 便于拿取零件 Part quality protected 保护零件质量 No dunnage 无需垫料 Parts surface can be visually checked for non-conformance 目检零件表面有否不符合规定的地方 Short Lead Time 缩短制造周期 Fixed Period Ordering System/Order Parts 固定周期订货系统/定购零部件 Definition: Pre-determined, fixed period for parts ordering allowing for the effective supply of material on a leveled basis. 定义：为了能够在均衡基础上有效地提供物料而预先确定零部件定购的固定周期 Purpose: To ensure predictable, reliable flow of materials through the pipeline. 目的：确保物流供应既可以预知又可靠 Short Lead Time 缩短制造周期 Core Requirements 核心要求 1. Establish fixed period for parts ordering and delivery. 零部件订货和发运固定周期 2. Material schedules are communicated to the supplier and the transportation contact per agreed upon time horizon. 根据双方协定的时间期限，与供应商及运输部门商定物料计划单 3. Material schedules are stated in standard pack quantities. 物料计划单应该注明标准包装数量 4. An exception process exists to cover emergencies. 有处理紧急事件的特殊流程 5. Parts ordering process is managed locally. 零部件订购流程的内部管理 Short Lead Time 缩短制造周期 Controlled External Transportation 受控的外部运输 Definition: Scheduled logistics pipeline with established controls managed by