Copy+Exactly模式在先进芯片制造行业中成功案例分析.ppt

上海交通大学 硕士学位论文 Copy Exactly模式在先进芯片制造行业中成功案例分析 姓名：张青 申请学位级别：硕士 专业：项目管理 指导教师：吴祖育;桂军上海交通大学工程硕士学位论文 摘要 第 I 页 Copy Exactly 模式在先进芯片制造行业中成功案例分析 摘 要 在半导体制造行业，随着科学技术的发展，新的产品和工艺不断被 创造出来。通常这些新的产品、工艺要从研发工厂转移到量产工厂，或 者从一个量产工厂移植到另一个新的量产工厂，并及时投放市场，为公 司产生效益。在技术转移和设备调试过程中，往往会碰到各种问题。有 时按照样板工厂布置的生产流水线也往往需要较长的时间才能达到设 定的成品率，这不但造成了不必要的经济损失，严重的甚至会影响到公 司的战略规划。那么是否有一些有效的方法可供遵循，从而缩短调试周 期，在保证生产线稳定性、成品率的前提下，较快的进入量产阶段呢？ 答案是肯定的。 作为全球最大的微处理器生产商－英特尔，不但拥有强大的研发实 力，同时也是一家具有先进生产制造能力的公司。通常新的产品能在很 短的时间内被大规模、高质量的生产出来，从而迅速占领市场。本文试 图通过对英特尔“精确复制”（Copy Exactly）策略的归纳总结，并结 合实际经验,来整理出一套可供借鉴的方法，同时就如何确保这一策略 的有效实施进行探讨。从而为芯片制造业或具有类似特征的行业（生产 工艺复杂，有很多相关因素会影响最终产品）提供实践参考。 关键词：精确复制，序贯检验，匹配检验 上海交通大学工程硕士学位论文 ABSTRACT 第 II 页 CASE STUDY ON SUCCESSFUL‘COPY EXACTLY’ METHODOLOGY IN CHIPMANUFACTURING INDUSTRIAL ABSTRACT With the development of science and technology, the new product and process are created continuously in the semiconductor industrial. Usually those products will be transferred from the RD to the HVM (High Volume Manufacture) site or from one HVM site to another new one, and meanwhile ensured they can be put on the market as soon as possible and bring the profit to the company. All kinds of unexpected issue will be encountered during the technology transferring and equipment testing. Sometimes, it may take a quite long time to reach the targeted yield, even if the new production line was copied from the existed one. This will not only cause the unnecessary profit loss for the company but also impact the effective execution of the strategy. Is there any methodology that can be followed to shorten this technology transferring period and move to the high volume manufacturing stage with the targeted yield and process stability guaranteed? The answer is yes. As the biggest CPU manufacturer in the world, Intel not only has the strong RD capability but also has the advanced manufacture technology. The new produc