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British Rail Research, P.O. Box 2, London Road, Derby DE2 8YB (7J.K.j
Abstract
Contact stresses between wheel and rail are believed to be influential in the initiation
and growth of rolling contact fatigue cracks, particularly on the high rails of curves on
high speed lines. A modification to the transverse rail profile has been proposed which
should result in reductions in contact stress. Theoretical methods have been used to
investigate the effect of pro6le changes on contact stress and conicity. The predicted
contact stresses for the modified profile are up to 50% lower than those for an unused
standard British Railways (BR) profile whilst the conicity remains within an acceptable
range. The metal removal required to achieve this profile appears practical using the
latest generation of more aggressive grinding trams.
1. Introdu ction
On curved track the outer rail is laid higher than the inner rail. This
outer or “high” rail has been found to be susceptible to rolling contact
fatigue (RCF), resulting in the initiation of cracks from the running surface
of the rail. These shallow cracks can develop into squats [l] which can
either (i) link together, resulting in the loss of surface material, or (ii) turn
and propagate transversely through the rail.
Extensive laboratory work [2, 31 has been carried out to investigate the
factors influencing the generation of rolling-sliding contact fatigue cracks
(using testing equipment that simulates wheel-rail interactions). It was reported
that both contact stress and creepage have a significant effect on RCF life.
The following relationship was derived:
RCF life aP,,”
(I)
where PO is the maximum hertzian contact stress and n is a constant dependent
on creepage (-4.2n -1.8).
Further research is currently being undertaken at Leicester University
[4] into wheel-rail crack initiation, one of the aims being to determine a
fatigue limit for RCF.
This paper describes a method for reducing contact stresses between
wheel and rail in or
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