精益生产工具.pptx

Tenants of Single Piece Flow;;Check, Do, Verify;Process;Check, Do, Verify;Check, Do, Verify;Single piece or one piece flow is a means to primarily build Quality into the process. This is achieved by establishing a takt Time, developing std work, and swip. The premise is that an Operator can only work on one piece at a time, and performs a Quick quality check on the CTQs of the process before moving The part to the following process. If a defect is detected, Jidoka Is enacted…the line is stopped, and immediate action is taken To remediate the situation and take countermeasures to prevent reoccurence;One Piece Flow ;;One Piece Flow ;Tenants of 1 pcs Flow;System of manufacturing in which the final process withdraws the parts it needs from the preceding process at exact timing intervals, in the exact standardized amount needed.;;;Leveled production meanslowering the peaks amongthe daily production volumesas much as possible and making the production flow smooth and unflucuating. In general, the more fluctuations you in the production flow, the more muda you end up having. That is because the capacity and capability of a line tends to be set at a level that meets the peak production demand rather than the average demand. If the production line produces only a single product, you may be able to reduce muda simply by adjusting the production schedule and staffing level. But if you want to produce consistently at an average level where you have many different kinds of products to produce in a single line, you have to do the averaging not just in volume but in kinds as well. This way of averaging both volume and in kinds is called production leveling or heijunka in Japanese.; Leveled Load Production;Need to Determine . . .;Setting the production sequence of multiple TRAM – RAC Types (Med Systems Product);Since these three products are on the same line, you will need to follow the sequence pattern of 1-2-1-3 in your production mix. By doing it this way you are ab