精益生产之2箱补充拉系统.ppt

Exercise #2:2-Bin Replenishment Calculate the Bin Quantity for the following assembly item in a 2-Bin Line-Side Replenishment process linked to the warehouse : Part Number: A44B2 Description: 4 Dia. Steel Extrusion Demand/Usage: 225 ft/day Lead Time: 1 day (trigger - warehouse - replenishment) Order Frequency: N/A Extrusion Length: 30 ft Bin Quantity = [Max ( , ) * ] + .5 * [Max( , ) * ]/2 = . But we have to round up to the nearest standard pack, so: Bin Quantity = = . * * 第二十八页，共六十六页。 练习 #2:2-箱补充 如下组装线2-箱线旁补充流程直接连接着供应商，计算箱数量: 零件号码: A44B2 描述: 直径4“ 的钢铁拉丝 需求/用量: 225 英尺/天 交货时间: 1 天 ( 触发 – 仓库 – 补充 ) 订单频率: 不适用 拉丝长度: 30 英尺 箱数量 = [Max ( , ) * ] + .5 * [Max( , ) * ]/2 = . 但是我们要取一个近似标准包的数量，所以: 箱数量 = = . * * 第二十九页，共六十六页。 1 2-Bin ReplenishmentBin Labeling and Information Each Bin/Storage Location should have a barcode label or tag. Make sure not to use a permanent label applied to a rack/bin, because you will eventually want to resize and may have to make new labels! Labels for Line Side Bins/Tags for Resupply Bins Part Number, Description, and Location are Printed. Bin Quantity should not be printed (requires too many label changes when resizing – trigger mechanism or system will have Bin Quantity) Each Bin Location should be unique to avoid confusion when restocking. Examples are in the Appendix. Location Part Number Description 2 Location Part Number Description * * 第三十页，共六十六页。 1 2-箱补充箱标贴和信息 每个箱/库存 地点都应该有一个条码标贴或标签 确保不要用永久的标签贴在一个货架/箱。因为你将会调整大小，且贴上一个新的标贴！ 在线旁的需要重新补充的箱上的标贴 被打印的零件号码, 描述, 地点等 箱数量不应该被打印出来 ( 当调整大小时需要太多的标签变化 – 触发机制或系统将有箱数量) 每个箱地点必须是独一无二的以避免在重新补充库存时混淆 举例在附件里. 地点 零件号码 描述 2 地点 零件号码 描述 * * 第三十一页，共六十六页。 Notes on a 1-Bin System A one bin system is an exception to the 2-bin for very slow moving parts/supplies. 1-bin parts are not stored in 2-bins because of: High inventory cost