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The Continuing Dangers of Tin Whiskers and Attempts to Control Them with Conformal Coating
Jong S. Kadesch
Orbital Sciences Corporation/NASA
Jong.S.Kadesch.1@
301-286-2785
Jay Brusse
QSS Group, Inc./NASA
Jay.A.Brusse.1@
301-286-2019
Figure 1. SEM photo of a tin whisker breaking out from beneath conformal coating (x625)
Abstract:
A 1998 commercial satellite failure caused by tin whisker induced shorts prompted NASA Goddard Space Flight
Center (GSFC) to issue a NASA Advisory (NA-044 and NA-044A) (1,2) to remind the NASA community of the tin
whisker phenomenon and the inherent risks associated with the use of pure tin plated components. Indeed the
NASA Advisory served as a “reminder” since the spontaneous growth of tin whiskers from some tin plated surfaces
has been known and studied for over 50 years with dozens of technical publications and several GIDEP Alerts
produced during that time. During the 1990s the US Military modified most (but not all) of their electronic
component specifications to prohibit the use of pure tin finishes in order to minimize the risks of whiskering.
However, as regulations and a world economy push today’s electronics industry to use environmentally friendly
(Pb-free) alternatives, the prevalence of pure tin plated components is bound to increase potentially increasing
NASAs risk of exposure to risks associated with tin whiskers significantly.
In an effort to evaluate risk mitigation techniques, NASA GSFC initiated experiments to study the effects of
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