Equipment Housekeeper Management设备管家体系.ppt

* 现实中常常利用声响来检测物体的的好坏，这种方法早已被人们采用。如用手拍西瓜，听是否熟了；敲瓷碗，听是否裂了。声音反映物体内部某些性质。 * 这是一对矛盾，如何做到最经济的修理达到最低维修费用，这确实需要我们努力。 * * 点检员的工作是三分技术，三分管理，四分交际；要求点检员做到：生产上会干，技术上精通，管理上会管，经济上会算。 保证设备正常运转。 以最少的人力、物力和财力对设备进行计划维修。 做好切合实际的预备品和资材准备。 通过对设备的点检，维修和改善，保持设备以最大限度为发展生产服务。 * 这里我用了25%比重，这是根据现实情况而定，如管理水平提高后这个比重要按15%来平衡。 * * 4.2设备使用维护（操作） We must change?the?traditional ideas equipment maintenance (operator) I operatives, just boot Teach them to?check equipment Equipment is always bad, failure is normal Teach them Maintenance . . . . 4.3设备状态监测（预测性） Corrective maintenance Predictive Maintenance Bad repair Find out the reason High input Timeout Damage Predictive Eliminate defects Life extension Accurate Reduced workload Equipment Condition Monitoring (predictive) Equipment initial failure mode, play technician expertise. Grasp the law; Life expectancy; Avoid sudden failure; Equipment deterioration management; From prevention to predict. VBT35 Vibration analyzer 1 Unbalance Misalignment 2 3 Bearing fault Mechanical looseness 4 5 Gear damage?and wear 6 Noise、?crack Solve the problem? Spectrum Analysis Spectrum analysis of the equipment according to the collected data, so as to arrive damaged parts and the extent of damage Ultrasonic Detector Equipment condition Lubrication condition Gas leak detection Electrical PD monitoring Hydraulic Testing System Model：SDT200 Application ?? Bearing dB value trends High alarm?value Low alarm?value Reference value When the equipment, bearing unusual, ultrasonic detector further understand the bearing condition, to determine whether you need to replace the bearings 4.4设备维修管理 Equipment maintenance management 4.4.1编制检修计划 Prepare?maintenance plan Let the best understanding of the technical state of the field devices are most familiar with the equipment inspection equipment maintenance personnel to grasp the establishment of power。 Let the?equipment inspection?personnel?have the right to speak?of?to b