改进改善 电控测试台产能提升VPS_VAVE_20190505(1).ppt

改进改善 电控测试台产能提升 -测试台产能提升200%，改为在线测试 开始时间: 07/05/2019 计划结束时间： Team and challenge团队Objectives目标Improvement made改进内容Steven Li （IE）Joe Chen （IE）Tao Shen （ME）Weiding Yang （ME）Steven Lu ( purchasing manager )Xinyi Sheng (production manager ) Janet (financial tracking)S=Audi C7 Cost down By new glue package.M= Audi C7 cost down 3.44 RMB/pcsA= invest a new potting machine to accommadate PackageR=VAVET= done by June 2012Do process EC to use new MachineRelease new order with 28Kg package3. OEE ramp up1. Eliminate 7 Kinds Of Muda Training2. Eliminate 7 Kinds Of Muda deployment in whole Factory 3. Improvement Activities in VASTFuture improvements未来改进空间Performance 成绩Procedure followed 流程方法Illustration 图文1. Currently the glue with 1kg Package2. The price for 1kg Package is 0.91 RMB/g， and 28kg Package is 0.48 RMB/g3. saving / pcs=（0.91-0.48）*8 = 3.44RMB4. Total Glue Cost Saving in cycle time = 3.44* 1,780,000= 6,123,200RMB5.New Potting Equipment Investment=85,000 RMB6. Saving in 2012 =629,795-85,000/7=617,652 RMB7. Total Saving in cycle time=6,123,200-85,000=6,038, 200 RMB30/06/2019 改进改善 ?呆滞库存再利用? -电机再销售 开始时间: 07/05/2019 计划结束时间： 30/07/2019 Team and challenge团队Objectives 目标Improvement made 改进内容1.Design and assembly2. Implement into other products3. OEE ramp upfuture improvements未来改进空间Performance成绩Procedure followed 后续跟进Illustration图文 Johnson Electric Press cost=1.3RMB/PCSVAST Press cost=0.15RMB/PCS A new Press Machine is in design4、Saving in 2012 =19,024*1.15=21,877 RMB5.Total saving in cycle life=196,815*1.15 =226,337 RMB+Steven Li （IE）Nick Liu （IE）Tao Shen （ME）Yang Li （ME）Congyun Jiang（EE）S= B7L Logo worm press process in house（by supplier now）M= Saving 95000RMB t