改善故事法完整版.ppt

改善故事法KAIZEN Story(QC Story)JIPM-SMasahiro Ishibashi 2改善故事法程序KAIZEN Story Procedure1 定义损失 Identify the losses2 选择和诠释主题 Selection and justification of the subject3 了解过程和设备 Understand the process and equipment4 掌握实际情况 Grasp the actual situation5 建立目标 Establish objectives6 制定计划 Make a plan7 分析原因 Cause analysis8 提出对策 Propose countermeasures9 实行对策 Carry out countermeasures10 检验结果 Verify the results11 标准化 Standardization12 未来计划 Future plans用此方法可建立一个简单和清晰的顺序来解决问题This method sets up a simple and clear sequence to solve the problems. 改善故事法12步KAIZEN Story12 Steps始于一个新的循环Begin a New Cycle改善故事法12步KAIZEN Story 12 Steps1.鉴别、分类损失Identify /Classify losses2. 选择与验证（最主要损失为首）Select Justify(Biggest Loss First)3. 了解过程/设备Understand process/equipment4.掌握实际情况Grasp the Actual Situation5. 建立目标Establish Objectives6. 制定一个计划Make a Plan7. 分析原因Cause Analysis8. 提出对策ProposeCountermeasures9 .实行对策Carry out countermeasures10 .检验结果 Verify the results11 .未来计划 Future plans达到目标了吗？WereObjectivesObtained?12. 未来计划 维持,收益,产出,准备计划摘要，MP等Future Plans Sustain, Benefits, Roll Out, Prepare Project Summary, MP, etc.是 Yes不是No 1.定义损失  Identify the lossesOEEorOE瓶颈设备或机器Bottle neckline or machine分类损失Classify the losses建立目标 Establish countermeasure工厂，产线或设备的首要课题Priority themes in the plant, line or equipment? 故障 Breakdowns? 更换 Changes? 启动 Start ups? 短时停机 Chokotei? 降速 Speed reduction? 缺陷/返工 Defects/rework 2. 选择和诠释课题 Selection and Justification of the subject(1)选择课题 Select the subject? 此课题应以如下形式表达? The subject should be expressed as follows:“XX of the DD in ○○”XX行动 – 你想做什么… 方向和水准XX Action - what you want to do... Direction and level解决你想解决的问题（减少，消除等）(reduce, eliminate, etc.) to which you want to solve the problem即“在整个过程中对缺陷率的降低”i.e. “Reduction of the defect rate in the filling process”DD:什么…我们想要攻克的损失（故障，短时停机，质量缺陷等）DD: What….The loss that we want to attack (No. Of breakdowns, minor stoppages, quality defects, etc.)○○: 影响范围…从产品，工序，设备及劳动力中找到问题○○: scope or reach…. Name of product, process, equipment or labour in whi