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Flow Rate Measurement in Liquid Aluminum using Lorentz Velocimetry
Ch. Karcher, Y. Kolesnikov, V. M henya, and A. Thess
Institute of Thermodynamics and Fluid Mechanics
Ilmenau University of Technology
P.O. Box 10 05 65, D-98684 Ilmenau, Germany
Lorentz Velocimetry (LFV) is a newly developed non-contact method used to measure the flow rate in hot and
aggressive electrically conducting fluids such as liquid aluminum. Physically, the measuring pr iple is based on the
well-known fact that a breaking Lorentz is induced in the melt when a ma ic field is applied to moving liquid
metal. In turn, an opposite drag acts on the device that generates the ma ic field. This is proportional to the
melt flow rate and can be measured externally. At Ilmenau University of Technology we have constructed a prototype of
such a Lorentz flow meter. It has been especially designed to measure melt-flow typically occurring during the
production of secondary aluminum. This work presents the tests of the prototype under industrial conditions. The
measurements were carried out in an open channel within which aluminum melt is transported by gravity from a rotary
furnace to a holding furnace. We record the Lorentz , the height of the -surface flow, and the temperature of the
ma system. The evaluation of the data shows that our prototype has an accuracy of about 2% in predicting the flow
rate.
Introduction
During the production of secondary aluminum [1], [2], aluminum scrap like cans, foils, and cuttings is molten in big rotary
furnaces holding up to 30 tons. Melting salt (NaCl + KCl) is
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