Gear 513分析和总结分析和总结.docx

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5.1.3 Kinematicphenomenaofbevelgearhobbingmachines

Inadditiontotheknowneffectsofthenonlinearspecialkinematicsandthetiltedmillingspindle,thebevelgeargeneratingprocesshasthepotential,evenwithaplanegeneratingaxoid,tochangethekinematicrelationshipsinacontrolledmannerthroughchangesincutterheadandworkgearpositionrelativetotherollingcradleaxis/5.9/.

AdesignprinciplefromF.L.LiNin,1985,wasdrawnfromrecentliterature/5.6/(Figure6).Avisualizeddisplacementoftherollingcradleaxisandthecutterheadaxisinequalamountsinthesamedirectionleadstoanincreaseincutterheadradius.Thetransferredradius

remainsexactlythesameinthevalidityrangeoftheparallelogramafterchangingthemachinesetting.

Figure6:The“Litvinianparallelogram”forgenerationofcontactlinecrowningwithoutrotationalerror

TheradiusdifferenceΔRresultsfromthemeantoothwidthandthedesiredcontactline

crowningΔZG,accordingtoformula(5.9)withLB=ΔZG(greatestordinatevalue).ThemachinecorrectionvaluesarepresentedinFigure7,nexttotheconstructionofthe“Litvinianparallelogram”.

Becausetherollingcradleaxis cannotbedisplacedto,onlythecutterheadradius

RCOWchangesintheupperportionofthefigure.Inordertoobtainthepositionchangeoftheworkgearrelativetothecutterheadandtherollingcradle,theworkgearisdisplacedaxiallybyATXTM,andthecutterheadmovedinbyATYMM.

TheLitviniancorrectionproceduredeliversasomewhatalteredflanklinediagramalongthegeneratingaxis(i.e.transversepathofcontact),whichisdesignatedasthe“normalsangleerror”inFigure7.Thisnormalerrorbecomessmallerwithincreasingspiralangle,andismaximalwithZerolgears.Theeffect,however,isexactsincetheparallelogramconditionalongthe“lineofequalmeshingangles”(seeFigure7)leadstothesamecontactrelationshipsasthoseoftheoriginaldesign

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