HV0230 精益生产：第3维度-物料的管理.ppt

*Agrrgarcirrculodfeenttodeandre************AuditSystemiProtect.InternalRev.AJan.2010MATERIALSMANAGEMENT物料的管理3rdDimension第三个方面SystemAudit3.1MaterialFlow物料流IstherequiredmaterialcorrectlyidentifiedanddeliveredtothePointOfUseintherightquantity?所需物料有没有被正确标示，并且按需要的数量送达指定的位置。Documentation:记录PointOfUseprocessreplenishment.物料需求点的物料补给。PointOfUsematerialanalysis(StandardFormat)物料需求地点分析，要求有标准化格式。Ifmaterialisdeliveredaccordingtotheanalysisprovidedandifthewaterspiderfollowstherouteoftwopartnumberstovalidatetheprocess.确认实际物料的传送和设计方案是否一至，抽取两个料号来实地验证物料员是否按指定路线执行。3.1MaterialFlow物料流Auditormustverifythefollowing:审核员必须确认如下内容1.Layoutshowsthewaterspiderroutesfromreceivingtothecell\line.布局图显示物料员的路线是从收料到生产线。2.WaterSpiderfollowsaroutetodelivermaterialtoPointofuse。物料员按照指定路线将物料送达指定用料地点。Continue…转下一页3.1MaterialFlow物料流Auditormustverifythefollowing:审核员必须确认如下内容VS1-CORONA-93.AFlag(LeanQuadrantFlag)mustbepostedonthestationsthatreceivematerialstoidentifystationsthatarebeingreplenished.精益生产的四象限标志图需要挂在受料工位，用来显示物料已经补给。Ifmaterialisdeliveredaccordingtotheanalysisprovidedandifthewaterspiderfollowstherouteoftwopartnumberstovalidatetheprocess.确认实际物料的传送和设计方案是否一至，抽取两个料号来实地验证物料员是否按指定路线执行。4.WaterSpiderdeliversmaterialandgetsemptycontainers.物料员送达物料，并带回空料盒.5.TwoBinsystem(activeandreserve)forpartnumbersinthestation.２料盒制度－在用的／备用的。一个料号两个料盒。ReserveBin备用料，盒ActiveBin在用料，盒3.1MaterialFlow物料流Auditormustverifythefollowing:审核员必须确认如下内容Ifthereisananalysisshowingthat95%ofpartnumbersareusingthetwobinsystemapproach.确认供应商的分析报告中９５％的物料使用“两个料盒”这一方案。Quantityrequiredperassembly每个产品所需某个两件数量DailyDemand每一天产品成品计划生产数量2hoursinventorybybin每个料盒２小时的库存数量Dailyrequirements每一天某零件需求数量Shiftworkinghours每班工作小时数3.2MaterialReplenishment物料补给Doesthesu