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HistoryofLeanMMPTrainingDay26July2002Thisreportissolelyfortheuseofclientpersonnel.Nopartofitmaybecirculated,quoted,orreproducedfordistributionoutsidetheclientorganisationwithoutpriorwrittenapprovalfromMcKinseyCompany.ThismaterialwasusedbyMcKinseyCompanyduringanoralpresentation;itisnotacompleterecordofthediscussion.
2Thebirthoftheautomobilecameinthelastyearsofcraftproduction18941stcarintheUKMassProductionShopswereequippedwithgeneralpurposemachinesEachpartwasuniqueandhadtobereworkedBeingafitterwasahighlyskilledjob1fitterbuilt1carTheworkerscontrolledtheproductionrateAnnualvolumeswerelowCraftproduction1903Fordbuildshis1stcar–model“A”
3Fordhadrevolutionaryideas:StandardisepartsOptimiseworkpatternsFWTaylorsimilarlydeveloped;ProductionPlanningmethodTimeStudies1908Fordbuildsthefirstmodel“T”MassProductionCraftproductionHenryFordandFrederickTaylorintroducedmethodstoachievemassproduction18941stcarintheUK1903Fordbuildshis1stcar–model“A”-1911FWTaylordevelopedScientificManagement
4Theintroductionofthemovinglineallowedan8foldincreaseinproduction,achieving1caraminutebyordbuildsthefirstmovinglineCraftproductionMassProductionThemovinglineconceptensureseveryfitterworksatthesamepaceItincreasesproductivitybyremovingtheneedforpeopletomoveabout1908Fordbuildsthefirstmodel“T”18941stcarintheUK1903Fordbuildshis1stcar–model“A”-1911FWTaylordevelopedScientificManagement
5…costsreduceandFordethebiggestmanufacturingcompanyintheworldCraftproductionMassProduction1923Fordreach2.1millionvehicles/yearCost$/unit191619041926950360290Fordisthebiggestmanufacturingcompany
intheworld1913Fordbuildsthefirstmovingline1908Fordbuildsthefirstmodel“T”18941stcarintheUK1903Fordbuildshis1stcar–model“A
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