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MethodStudyBillTaylorWarwickManufacturingGroup
WORKSTUDYMETHODSTUDYToimprovethemethodsoperationsusedtoperformataskWORKMEASUREMENTTodeterminetheworkcontentofthetaskintermsofbothtimeeffortResultingin:Themosteffectivemethodoruseofpeople,machines,materialmoneyEnsuringthat:Thetasksareperformedinthemostefficientmanner.HIGHERPRODUCTIVITYWorkStudy
MethodStudyIfMethodstudyisthestudyofHOWwedowork,inwhichbusinessprocessesisit/shoulditbeusedinacompany?
MethodStudyMethodologyAsystematicapproach(SREDDIM)BSISelect theproblemareaRecord therelevantfactsExamine thedataDevelop/Define animprovedmethodInstall thenewmethodMaintain thenewmethod
Methodologies
SelectWhatcircumstanceswouldmakeuswanttocarryoutaMethodStudy?Onwhatcriteriashouldwebaseourdecisiononwhichareaweshouldstudyfirst?
MethodStudyTriggersChangein“SteadyState”ChangeinproductionvolumesNewproductvariantsPriceofmaterialschangessignificantlyetc...
MethodStudyTriggersProblemsRiseinproductdefectsIncreasedscrapratesIncreasedmaterialusageDecreasedthroughputratesOperatorcomplaintsCustomercomplaintsetc...
MethodStudyTriggersContinuousImprovementAreasforstudy:Bottle-necksHighscrapratesReduceeffortonhighvolumeworkExcessivematerialhandlingProcessReview(subjecttoexpertadvice)MaterialsReview(subjecttoexpertadvice)TrainingSystems(e.g.SupplyofTools,DrawingAvailability)Organisation(e.g.Groupworking)Operatorsuggestions
StudyTermsofReferenceMakesureareaselectedalignswithstrategySpecifyobjectivesofthestudyExpectedreturnoninvestmentEstablishstudypriorities(e.g..costorspeed)?Whatconstraintsapplytostudy?Scopeanddepthofstudy?
MethodStudySelect theproblemareaRecord therelevantfactsExamine thedataDevelop/Define animprovedmethodInstall thenewmethodMaintain thenew
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