100%覆盖率钢板超声波检测系统的设计及应用 .pdfVIP

100%覆盖率钢板超声波检测系统的设计及应用

高财禄;孟庆军;李洪臣;晁翔

【摘要】为了实现钢板超声波检测设备满足100%覆盖率扫查,结合钢板原材料缺

陷分布规律,从探架结构到后期维修、从软件操作到设备布局、从设备外观到界面

显示等角度进行了全面的分析,对原钢板自动超声波检测设备的机械、电气、仪器

和软件等系统进行了改造,将检测通道由64个提升至212个,将单探头探架升级为

4探头探架,将数据处理方式由原来的模拟式升级至数字式,并且在边探加设板边母

材夹杂检测功能.新的钢板自动超声波检测设备经生产线使用验证,达到了平行线扫

查100%覆盖率的预期功效,取得了良好的经济效益.%Inordertorealize100%

coverageratescanningofsteelplateultrasonictestingequipment,

combinedwiththedistributionregularityofsteelplaterawmaterial

defects,itconductedcomprehensiveanalysisfromseveralaspects,

includingfromframestructuretolatemaintenance,fromsoftware

operationtoequipmentlayout,fromequipmentappearancetointerface

displayetc.Italsoremoldedtheoriginalsomesystemsofsteelplate

testingequipment,suchasmachinery,electric,instrument,softwareandso

on.Thedetectchannelwasincreasedfrom64to212,thesingleprobe

framewasupgradedtofourprobes,thedataprocessingmethodwas

changedfromanalogtodigital,andaddedinclusiondetectionfunctionon

steelplateedgeultrasonicdetectiondevice.Newsteelplateautomatic

ultrasonictestingdevicewasverifiedbyproductionlineapplication,which

cannotonlyachievetheexpectedeffectofparallelscan100%coverage

rate,butalsogotgoodeconomicbenefit.

【期刊名称】《焊管》

【年(卷),期】2017(040)004

【总页数】8页(P41-48)

【关键词】直缝焊管;钢板检测设备;超声波检测设备;覆盖率

【作者】高财禄;孟庆军;李洪臣;晁翔

【作者单位】中油宝世顺(秦皇岛)钢管有限公司,河北秦皇岛066206;中油宝世顺

(秦皇岛)钢管有限公司,河北秦皇岛066206;中油宝世顺(秦皇岛)钢管有限公司,河

北秦皇岛066206;中油宝世顺(秦皇岛)钢管有限公司,河北秦皇岛066206

【正文语种】中文

【中图分类】TG115.285

Abstract:Inordertorealize100%coverageratescanningofsteelplate

ultrasonictestingequipment,combinedwiththedistributionregularityof

steelplaterawmaterialdefects,itconductedcomprehensiveanalysisfrom

severalaspects,includingfromframestructuretolatemaintenance,from

softwareoperationtoequipmentlayout,fromequipmentappearanceto

interfacedisplayetc.Italsoremol