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CablesConnectorAssemblyHousingVisualInspectionReworkEpoxyCuringCalibrationFFTLaserMarkFinalInspectionCleaningScanPackProcessFlowChartHighRiskProcessSupplierInputTestOrInspectManualOperationSemi-AutomatedOperationIntegratedProcessTerminalsSolderingVisualInspectionHousingAssemblyPrebakeEpoxyDispensingEpoxyDegasCalReworkFFTEMAEMA-WiresAssembly200%VisualInspectionEMAInsertionWiresInsertionCableTieAssemblyWireCuttingWireStrippingTerminalCrimpingWiretwistingCableTieVisualInspectionSolderRework
Process:WireCutting/WireStripping/WirePairTwistingMaterialInputs: Sixdifferentwirereels(RYWB)Equip.Description: IntegrationmachinetocombineVendor: TBDProcessDescription: Themachinewouldautomaticallyloadthetwowires andcutthecablestospecificlength,stripthewires accordingly.Thewirepair wouldbetwisted,finally theFGwouldbeunloadautomaticallyProcessInputs: TwistingprofileProcessOutputs: Cablelength,CableStripingLengthProcessControls: AttributeChecks: SetupCablelengthProcessRisk： MediateUpdate: theoriginalmachinespecwasreleasedtofour vendors,twovendorsconsidertherisk,didnot bidanymore.Soteamdecidedtoseparatethe machinespec,toremovetheterminalcrimping machinewhichwasstandardmachineTerminalroll
Process—Tubecutting?MaterialInputs:Tuberoll?Equip.Description:LowcoststandardmachinefromtheMkt?Vendor:Localsupplier,BZWandetc?ProcessDescription:Autotubefeeding/cutting/unloading?ProcessInputs:Tubefeedingspeed/distance?ProcessOutputs:Tubewithspecificlength?ProcessControls:Tubelength:65±5mm?ProcessRisk:Lowrisk
Process—Hot-barSoldering?MaterialInputs:Housingassembly?Equip.Description:AutosolderingmachinewithKEYENCYcameraandMIYACHIsolderingmoduleintegrated?Vendor:TBD?ProcessDesc
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